Pre-Commissioning

Services

Expert system preparation and startup services ensuring your new assets achieve first-pass operational success with zero contamination.


99.5%

First-Pass Success

200+

Startups Completed

< 48 Hrs

Avg Mobilization

Systematic Preparation for Reliable Startups

Pre-commissioning encompasses all activities required to transition newly constructed systems from construction-complete to operations-ready, ensuring cleanliness, integrity, and regulatory compliance.

Hydrostatic testing and system flushing during pre-commissioning

Phase 01

System Verification & Preparation

Initial phase covering hydrostatic testing, line checking, and system flushing to verify construction integrity and remove debris from fabrication and installation.

Hydrostatic pressure testing and leak detection.

System flushing and debris removal.

Line checking and punch-list clearance.

Phase 02

Chemical Treatment & Commissioning

Final preparation phase involving chemical cleaning, passivation, drying, and controlled system energization to achieve operational readiness.

Chemical cleaning and passivation of piping systems.

Nitrogen purging and system drying.

Controlled energization and performance verification.

Technician verifying system readiness before startup

Pre-Commissioning Capabilities

Our comprehensive pre-commissioning portfolio covers every step from engineering through handover, executed by experienced field crews.

Engineering & Procedures

Custom procedure development, P&ID review, and project-specific documentation for every scope.

Chemical Cleaning

Pickling, passivation, and degreasing to achieve pristine system surfaces before startup.

Steam & Air Blowing

High-velocity blowing to remove weld slag, mill scale, and debris from steam and air systems.

Oil Flushing

Turbulent-flow flushing of lube oil and hydraulic systems to NAS/ISO cleanliness targets.

Filtration & Pigging

Mechanical cleaning and in-line filtration to achieve pipeline commissioning standards.

Fluid Heating & Pumping

High-capacity heating and pumping solutions for chemical circulation and system filling.

Sectors We Empower

Industries We Serve

Custom-engineered solutions built specifically to handle the critical demands and stringent standards of heavy industry sectors.

Oil & Gas

Upstream extraction, midstream transmission pipelines, and downstream processing.

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Petrochemical

Complex chemical processing refining plants with extreme heat and cleaning parameters.

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Energy

Turbine, nuclear, hydro, and next-gen steam generator setups requiring high-cleanliness tolerances.

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Utilities

Water, steam, and distribution infrastructure supporting regional grids and public safety.

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Industrial Facilities

Large scale plants, pulp & paper mills, smelting factories, and dry-bulk terminals.

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Manufacturing

Precision fabrication and manufacturing operations requiring specialized utility piping lines.

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Answers to Critical Concerns

Frequently Asked Questions

Common questions about our pre-commissioning standards and deployment approach.

Pre-commissioning covers all activities between mechanical completion and initial startup. This includes hydrostatic testing, chemical cleaning, steam blowing, oil flushing, drying, and system verification to ensure new assets meet design specifications before first operation.

Pre-commissioning planning should begin during the detailed engineering phase. Early engagement allows us to optimize procedures, sequence activities, and pre-stage equipment to minimize schedule risk during the critical path to startup.

Virtually all process systems benefit from pre-commissioning, including piping, vessels, heat exchangers, storage tanks, boilers, turbines, and associated utility systems. The scope depends on system complexity and cleanliness requirements.

Duration depends on system complexity, scope, and access constraints. Typical projects range from 1 to 4 weeks of field execution, preceded by 2 to 4 weeks of engineering and procedure development.

Yes. Our in-house engineering team develops custom procedures for every project, including chemical cleaning sequences, steam blow criteria, oil flush targets, and safety documentation.

We routinely achieve NAS 1638 Class 6 for hydraulic systems, ISO 4406 targets for lube oil flushing, and ASTM A380/A967 standards for passivation. Specific targets are set per project requirements.

Yes. We scale our crews and equipment to support parallel execution across multiple units, coordinating with the overall turnaround schedule to optimize the critical path.

Our crews operate across Western Canada (Alberta, Saskatchewan) and the United States (Texas and Gulf Coast), with mobile equipment that can deploy to any accessible location within 48 hours.